Troubleshooting, maintenance and repair
We diagnose the issue quickly and bring the system back to safe operation.
SD Otomasyon supports production lines during PLC, HMI, drive, panel, sensor and communication-related downtime. We measure in the field, identify the real cause and restart the system without unnecessary risk.
Service scope
We do not only clear the immediate problem; we help the machine run reliably again.
In troubleshooting and maintenance work, we review the panel, software, field equipment and operator use under one technical view. This makes the reason behind the downtime clear, not just the symptom.
Issue diagnosis
PLC, HMI, drives, sensors, motors, relays, contactors and field signals are checked through measurement and observation.
Panel inspection
Terminals, fuses, power supplies, wiring, labels and panel layout are reviewed for safe serviceability.
Software and communication
Alarms, I/O states, recipes, communication and operator screen issues are analyzed without harming the existing system.
Lasting solution
For recurring issues, wiring, panel layout, software logic or field-device revisions are recommended.
When is it needed?
We step in when downtime or unclear issues slow down the maintenance team.
The cause may be a single sensor, a loose connection inside the panel, or the software and communication structure. A correct solution needs electrical, automation and field experience together.
- The machine is stopped, unstable or causing recurring production downtime.
- PLC, HMI, drive, servo, sensor or communication-related errors are appearing.
- There is a risk of loose connections, unlabeled wires, unclear terminals or old wiring inside the panel.
- The same issue returns shortly after it appears to be fixed.
- The existing system needs to become more readable, serviceable and safe.
Work process
We measure first, then intervene.
In urgent downtime, speed matters, but controlled work matters just as much. We clarify the issue through measurement and system behavior, not guesswork.
Information
Machine status, error messages, previous interventions and production conditions are clarified.
Measurement
Power, signal, I/O, communication and field connections are checked with test equipment.
Diagnosis
PLC-HMI records, drive messages and panel connections are evaluated together.
Intervention
Repair, wiring correction, parameter adjustment or controlled revision is completed as required.
Testing
The system is restarted, safe operation and operator use are checked before handover.
Technical focus
We evaluate troubleshooting through the panel, software and field equipment together.
Supply, protection and connection checks
Fuses, power supplies, relays, contactors, terminals, wiring and grounding structure are reviewed.
Software, parameter and alarm analysis
PLC states, HMI alarm records, drive parameters and communication structure are read and evaluated.
Sensors, motors and communication points
Sensors, switches, encoders, motors, valves, remote I/O and Modbus/Profinet connections are checked.
Service request
If your machine is down, let us start with the right technical information.
Share the machine or line information, error screen, panel photo and when the issue occurs; we will guide you with an applicable service direction.