Automation project design
We define the automation architecture by reading the production need correctly.
SD Otomasyon prepares site survey, I/O list, panel architecture, device selection, PLC-HMI structure, communication and commissioning planning under one technical framework for new machines, line revisions and system improvements.
Service scope
We turn the project into a plan that can actually be built and commissioned.
An automation project is not only a panel drawing or a PLC list. How production will run, what the operator will see, how maintenance will intervene and how the system will be commissioned must be considered from the beginning.
Survey and needs analysis
Machine, process, cycle, operator expectations, safety and maintenance needs are clarified for the field.
I/O and device list
Sensors, buttons, switches, valves, motors, drives, PLC, HMI and communication devices are defined.
Panel and communication architecture
Power, control, terminals, cable routes, network structure and field wiring are planned for serviceability.
Software and commissioning plan
PLC-HMI logic, alarm structure, testing steps and commissioning sequence are prepared to reduce production risk.
When is it needed?
A project approach brings order to new installations, revisions and recurring field issues.
Planning the project correctly from the start keeps panel manufacturing, software, installation and commissioning focused on the same target. This reduces unnecessary wiring changes, missing equipment, unclear alarms and recurring downtime.
- A new machine or production line needs an automation infrastructure.
- An existing system requires panel, PLC-HMI, drive or communication revision.
- The old system is hard to read, documentation is missing or maintenance intervention is difficult.
- Machine downtime repeats and the complete system must be reviewed for a lasting solution.
- Manufacturing, software, installation and commissioning teams need one technical plan.
Work process
We understand the system first, then create an applicable automation plan.
Our goal is not only a running system. We aim for an automation structure that is readable in the field, serviceable and ready for future revisions.
Survey
The machine, line, process and existing equipment are reviewed on site or through technical information.
Architecture
The main PLC, HMI, drive, panel, sensor and communication architecture is defined.
Listing
I/O list, device list, panel needs and field connections are clarified.
Planning
Software logic, HMI screens, alarm structure and commissioning scenario are prepared.
Handover
An applicable work plan, technical direction and next manufacturing/commissioning steps are shared.
Technical focus
We build the automation project around panel, software and field realities.
I/O list, device selection and panel architecture
Input-output points, power and control needs, terminal structure and field connections are planned.
PLC-HMI logic and operator flow
Manual/automatic modes, alarms, recipes, trends, counters and operator screen needs are defined.
Installation, testing and commissioning preparation
Installation sequence, testing scenario, safe commissioning and maintenance access are considered.
Project start
Let us define the system correctly before your new automation project begins.
Share machine or line information, existing panel and field photos, required operating modes and production targets; let us clarify an applicable automation plan together.