SCADA, monitoring and data collection
We make production visible not only while it runs, but through its data.
SD Otomasyon collects machine, line and facility data from PLCs and field devices, then presents it to operators and maintenance teams through clear SCADA screens, alarm history, trends, production counters and reports.
Service scope
We turn field data into a monitoring system that supports decisions and troubleshooting.
A SCADA project is more than displaying a few values on a screen. Which data will be collected, when an alarm will occur, how history will be stored and which information each user can access must be planned from the beginning.
Data collection architecture
Data from PLCs, meters, drives, sensors and field devices is defined together with the communication infrastructure.
SCADA screen design
Line overview, machine status, process values and operator commands are organized in clear, readable screens.
Alarms, trends and reports
Alarm history, time-based charts, production counters and required reports are connected to the recording structure.
Permissions and access
User levels, action logs, backups and controlled remote monitoring are planned securely.
When is it needed?
When production must be viewed as a whole and problems need to be evaluated with historical data.
Operator screens manage daily operation, while SCADA provides a wider view. It creates a central structure for monitoring lines together, reviewing historical records and reporting production information.
- Several machines or lines need to be monitored from one central point.
- Recurring failures must be analyzed using time, conditions and historical values.
- Production counts, downtime, process or energy data are tracked manually.
- Operators, maintenance teams and managers need different levels of information.
- Authorized remote monitoring, recording and reporting infrastructure is required.
Work process
We first identify which information is valuable, then build the system around that need.
Instead of creating unnecessary data clutter, we present the information that operators, maintenance teams and managers will actually use in a clear flow.
Survey
Machines, lines, PLC structure, communication options and user expectations are reviewed.
Data points
Values, alarm conditions, counters, recording periods and reporting needs are defined.
Screen design
Overview, detail screens, trends and user flow are prepared in a simple structure.
Integration
PLCs, field devices, databases and network connections are tested and integrated.
Handover
Alarms, records, reports and user permissions are field-tested; backups and operating information are delivered.
Technical focus
We handle visualization, communication and data recording within one system architecture.
SCADA screens and operator flow
Machine status, process diagrams, production information and user commands are organized with a clear visual hierarchy.
PLC, field device and network integration
Modbus TCP/RTU, Profinet, OPC UA and other suitable protocols are evaluated according to the existing infrastructure.
Alarms, trends, records and reporting
Data retention, historical queries, report formats and backup approach are planned according to actual use.
Monitoring project start
Let us make your production data clear and usable.
Share machine or line information, the existing PLC-HMI structure, values to monitor and alarm/reporting expectations; we will clarify an applicable SCADA and data collection architecture.